In the traditional era of mechanical measurement, micrometers are the “standard weapon” of quality inspectors. However, when faced with batch screw inspection, its limitations gradually appear: contact measurement is easy to scratch the workpiece, manual operation relies on experience, and replacement of the model needs to be recalibrated ...... These pain points are particularly prominent in the field of precision manufacturing.
The creation of the POMEAS In-Line Image Gauge has completely rewritten this situation. It offers three core advantages over micrometers:
1. Efficiency revolution: the traditional micrometer single measurement takes more than 30 seconds, the image instrument through the synchronization of multi-station scanning, a single consumes only 0.5 seconds, the daily inspection volume to enhance more than 10 times;
2. Non-destructive testing: non-contact design to avoid physical contact damage, especially suitable for aluminum alloys, titanium alloys and other easily deformed materials;
3. Intelligent adaptation: built-in 10 kinds of standard screw templates, support for custom modeling, replacement models without downtime debugging.
Test data shows that the use of POMEAS has reduced costs and increased efficiency, increased the product passing rate from 89% to 97%, and automatically marked thread burrs, missing teeth, and other problems that are easily missed by manual inspection.
Under the wave of Industry 4.0, the online projected image measuring instrument is becoming the “intelligent entrance” to the quality inspection process. It not only solves the historical problem of screw inspection, but also provides key data support for the digital transformation of factories.
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