Through the integration of “optical-machine-electrical-soft” technology, the online image measuring instrument solves the problems of low efficiency, poor accuracy and data silo of the traditional screw inspection, which is especially suitable for high-precision manufacturing fields such as automotive, aerospace, 3C electronics, etc., and helps enterprises to realize intelligent and zero-defect production.

Efficient batch inspection for improved production efficiency

1. Fully-automatic scanning: no need for manual item-by-item measurement, continuous batch testing of screws (e.g. hundreds per minute), suitable for assembly line high-speed operation.

2. Multi-parameter simultaneous measurement: a single scan can obtain all the parameters such as diameter, pitch, tooth angle, head size, etc., which improves the efficiency by more than 80%.

Micron-level high accuracy, eliminating manual errors

1. Optical resolution of 1μm: accurately capture thread details (e.g. ±0.1° tooth angle deviation), far exceeding traditional tools such as calipers and micrometers.

2. AI algorithm calibration: automatically compensates for environmental disturbances (e.g. temperature fluctuations) to ensure stable repeatable measurement accuracy.

Non-contact measurement to protect surface quality

1. Zero-contact anti-wear: Avoid scratches on plating or precision threads caused by traditional contact tools (e.g. thread gauges).

2. No risk of deformation: especially suitable for measuring miniature screws (e.g. below M1) or deformable materials (e.g. aluminum alloy).

Data traceability and standardized management

1. Full-process data recording: automatically generate reports (with images, dimensions, tolerance comparisons) for measurement results, support ISO/GB and other standard formats for export.

2. SPC statistical analysis: real-time monitoring of production fluctuations, quickly locate process problems (e.g., mold wear caused by the deviation of the thread center diameter).

Flexible adaptation to complex scenarios

1. Compatible with multi-size screws: through the software to switch the detection program, no need to change the hardware to measure different sizes (such as M2-M30), head type (hexagonal, countersunk head) of the screws.

2. Suitable for harsh environments: dustproof and anti-vibration design, stable operation in oil and dusty workshop.

Reduced overall costs

1. Labor saving: 1 set of equipment can replace 3-5 quality inspectors, long-term cost reduction of more than 50%.

2. Reduce scrap rate: real-time feedback on production deviation, avoiding batch rework.

Intelligent integration and remote control

1. Seamless docking production line: linkage with PLC and robotic arm, automatic sorting of non-conforming products.

2. Cloud management: support remote monitoring and data sharing, realize multi-plant collaborative quality inspection.