Bearings as the core components of machinery and equipment, the accuracy of its outer diameter size directly affects the stability of equipment operation and life, so how to realize the outer diameter of the bearings of the batch, accurate, non-missing detection?

I. Bearing OD Measurement Requirements

1. Batch and high efficiency inspection: under the high speed operation of the production line, tens or even hundreds of bearings need to be inspected per minute to avoid capacity bottlenecks.

2. Micron-level precision guarantee: bearing outer diameter error should be controlled within 1μm, traditional tools due to human operation or environmental interference is difficult to achieve stable standards.

3. Full inspection without omission: omission of inspection may lead to batch quality problems, need to realize 100% coverage of the inspection, to eliminate the risk.

II. Measurement Program

1. Dynamic Real-time Measurement, Breakthrough Speed Limit

Adopting high-speed camera and intelligent algorithm, the equipment can capture the image data of bearings in motion in real time, without stopping or positioning, and detect 80 bearings per minute, the efficiency is far more than the traditional coordinate measuring machine or caliper.

2. Sub-micron Precision, Stable and Reliable

Combining high-precision optical system and sub-pixel image processing technology, the resolution of the equipment reaches 0.1μm, which can accurately identify the small deviation of the outer diameter, avoiding the fluctuation of accuracy caused by human error or mechanical wear.

3. Full Process Data Visualization and Traceability

Inspection data automatically generate reports, support size distribution, trend analysis and other visualization functions, and associated production batch, time and other dimensions, to achieve rapid traceability of quality problems.

4. Compact Design, Flexible Adaptation to Production Lines

The compact size of the device can be seamlessly embedded into the production line, applicable to the laboratory, workshop and other scenarios, reducing enterprise space and transformation costs.

        Telecentric Measurement System helps customers to realize zero misjudgment measurement of bearing O.D. with the core advantages of “no leakage detection, high accuracy and full traceability”.