In modern industrial production, machine vision technology serves as an “intelligent eye,” performing critical tasks such as quality inspection, defect identification, and dimensional measurement through image capture and analysis. A comprehensive industrial camera vision solution typically comprises five core components: industrial cameras, lenses, lighting systems, image processing software, and control systems. These elements work in concert to complete the entire workflow from image acquisition to decision output.

1. Industrial Camera：The “core sensors” for data acquisition are categorized into CCD and CMOS types. CCD cameras excel in low-light scenarios due to their high sensitivity, while CMOS cameras dominate the market with their low cost and high frame rates. For instance, semiconductor inspection requires cameras with million-level resolution, whereas logistics sorting prioritizes frame rates in the thousands.

2. Industrial Lens：Adjust imaging quality through parameters such as focal length and aperture. Short focal length lenses cover wide fields of view (e.g., PCB board inspection), while long focal length lenses focus on minute defects (e.g., chip pins). In lithium battery electrode sheet inspection, high-resolution lenses with large depth of field prevent missed burr defects.

3. Visual Light Sources：Ring light sources uniformly illuminate flat surfaces, backlighting highlights contours, while strip lights provide directional fill lighting. In 3C electronics inspection, combined red-blue light sources enhance scratch contrast on metal surfaces.

4. Image Processing Software：Features are extracted and results are output through algorithms such as noise reduction, edge detection, and deep learning. In automotive component inspection, the software can identify minute defects on complex curved surfaces.

5. Control System：Integrate hardware with actuators to achieve synchronized triggering, data transmission, and logic control.

POMEAS Technology, as a professional provider of visual inspection solutions, offers a full range of industrial cameras, lenses, lighting systems, and algorithm teams. We deliver customized end-to-end solutions from hardware selection to software development. Whether in 3C electronics, semiconductors, or automotive manufacturing, we provide high-precision, high-stability visual inspection systems. Contact POMEAS Technology to embark on a new chapter in intelligent inspection!